Mobile Business Units · Production · Distribution · Analytical

Coppertec
MBUs.

Modular, pharmaceutical-grade Mobile Business Units that deploy fast and scale on demand. Designed for EU GMP compliance from inception. Fully climate-controlled and engineered to stand up production anywhere, without the construction headache.

  1. Overview

    The Mobile Business Unit.

    A factory-built, climate-controlled unit of pharmaceutical-grade space. Production, analytical, processing or power, delivered complete and joined with others into a 3 to 18 unit facility.

  2. 01EU-GMP compliance, engineered from inception

    Every Mobile Business Unit is designed to EU-GMP and international standards from the outset, with validation streamlined through our partnership with J&K Consulting to shorten regulatory approval timelines.

  3. 02Rapid deployment in any location

    Housed in standardised, transportable containers, our fully climate-controlled units allow compliant pharmaceutical facilities to be established, relocated or expanded far faster than conventional construction permits.

  4. 03Modular infrastructure that scales with your operation

    Analytical, cultivation and utility units can be combined and expanded incrementally, reducing upfront capital expenditure while preserving long-term asset value.

  5. 04Digital twin integration for complete operational control

    Comos digital twin technology digitises your facility's processes, supporting informed decision-making, risk management and consistent, reproducible product quality.

The reel

The MBU in motion.

1 min 48

The range

A modular system.
Five module types.

An MBU is a sealed, climate-controlled, GMP-grade production space that carries its own power, water treatment, environmental control and services. Each unit sits on four padstones and runs.

Configured for production, distribution or analytical work, a facility is assembled from the five types rather than designed from scratch, and it grows by adding modules. The interfaces between units are plug and play.

The five types
  • Grow

    A sealed growing environment. A two-tier table carries fertigation, lighting and air distribution, held to a recipe that changes through the cycle.

  • Multipurpose

    Circulation, changing and wash-down. Joins clusters through stainless steel air shower airlocks.

  • Analytical

    Instrument and sample handling. Ultra-low storage, stability testing, chromatography.

  • Processing

    Configurable production space. Post-harvest processing, extraction and drying or packaging, depending on how the unit is specified.

  • Power and Energy

    A standalone unit carrying the battery bank, generator and fold-out solar wings. Runs a facility off grid.

Grow MBU, side elevation, the perforated cladding
Grow MBU
Digital climate control

Temperature, humidity, CO₂, light and fertigation, held to a recipe that changes through the grow cycle and monitored from one screen.

Facilities

Start with three.
Grow to eighteen.

Three standard facilities, and every size between them. Each one is the same modules, joined the same way, on a footprint that scales in a fixed pattern.

Between the standards, the pattern holds. A six unit facility mirrors the three across its multipurpose unit. A five unit facility is the three with two more units on the other side.

The operator screen

Every system
on one screen.

Shown as an example. The screens are configured to each client's facility, process and recipe.

Example dashboard3 unit facilityBatch day 23 of 63Recipe v4
09:42:00No active alarms
Grow MBU · Temperature°C
24.1°C
Set24.0·Held 6 h 12 min
Grow MBU · Humidity% RH
62% RH
Set60·Dehumidifier on
Grow MBU · CO₂ppm
1180ppm
Set1 200·Dosing
Grow MBU · Light18 / 6
100% · PPFD hold
Photoperiod06:00 to 00:00
Fertigation · ECmS/cm
1.80
Set1.80
Fertigation · pH
5.90
Set5.90
Fertigation · Dosing
Idle
Next batch00:04:10
Water · Tank%
72%
RO output2.1 L/min·8 µS/cm
Air · Pressure cascadePa
+15
HEPA H14·32 air changes / h
PowerkW
3.9solar in
Battery84 %·Load 2.6 kW·Grid 0 kW
Analytical MBU
  • ULT freezer−80.2 °C
  • Stability chamber25.0 °C · 60 %
  • Fume hood face velocity0.50 m/s
Alarmed independently
Multipurpose MBU · Access
1 in multipurpose
  • Air showerCycle complete
  • Last entry09:42 · N. Adams
  • Pass boxSealed
Entry forms part of the batch record
Event log · attributedNewest first
    Example dashboard, modelled on a three unit grow and analytical facility. Configured per client.One time base · local autonomy first
    Digital twin

    COMOS.
    Every unit will carry
    its own twin.

    The MBU is a standard module, so its twin is standard too: a single source for what is in the unit, what it controls and the evidence behind it, on COMOS. Instantiated for every unit, travelling with it wherever it is deployed.

    • 01

      Standard by design.Control application, data model, documentation and validation evidence are part of the module and travel with it.

    • 02

      One fleet view.Condition, availability and performance of every module, wherever it stands.

    • 03

      Local autonomy first.A module completes a batch with no network connection at all.

    • 01At the moduleOne controller per MBU. It holds the recipe, runs the loops and completes a batch on its own.
    • 02Between modulesOne network per facility. Modules are added by connecting them, not by re-engineering the site.
    • 03At the siteBatch record, environmental history and alarm view for every module on the site.
    • 04Across sitesA fleet layer. Every module, wherever it has been deployed.
    Inside the unit

    Analytical. Grow room.
    Multipurpose across the end.

    Analytical benches and a fume hood. A two-tier cultivation table under horticultural light. Changing, wash-down and circulation in the multipurpose unit, entered through the air shower airlocks.

    Grow room: a two-tier cultivation table under horticultural light
    Grow room
    Analytical: benches, instruments and sample handling
    Analytical
    Multipurpose: wash-down and circulation between the units
    Multipurpose

    Green.

    Arrives complete.
    Runs on its own.
    Leaves nothing behind.

    Built and tested in the factory, placed on padstones. It makes and stores its own power and carries its own water. When the work moves, the facility moves with it, and the site goes back to what it was.

    • GenerateSolar array on the roof
    • StoreLiFePO4 battery per module
    • PrioritiseGMP-critical loads first
    • Back upGrid or generator, only when needed
    Specifications

    Zone logic, flows
    and the base specification.

    The unit as built. Full equipment schedules per module on request.

    Three unit facility360°

    Zones stay separate. People and product still move.

    Each module is its own environmental zone. Product crosses through a pass box. People cross through an airlock and air shower.

    • Zone separationDefined environmental zones per module
    • Separation methodSealed structural connections and controlled access points
    • CleanroomDesigned to comply with standardised cleanrooms
    • Product transferPass box for product transfer between zones. Material moves without compromising zone separation.
    • Personnel flowDefined entry and transition zones. Airlock and air shower between units at critical points.
    • ScalabilityModules can be added, removed or reconfigured

    EU GMP from inception.

    Designed against European GMP. That shapes the control system, the records and every decision that follows.

    • Annex 1

      Sterile manufacture. Cleanroom conditions monitored continuously and demonstrated. Pressure cascade, air change rate, filter condition and particulate count recorded while production runs.

    • Annex 11

      Computerised systems. Audit trail, access control, electronic records and change control as requirements. The system shows who changed what and when.

    • ALCOA+

      Data integrity. Records attributable, legible, contemporaneous, original and accurate, and kept complete, consistent, enduring and available for as long as the regulator requires.

    Against a traditional build.

    The same facility, two ways of getting there.

    TraditionalCoppertec MBU
    Construction timeSlowRapid deployment
    GMP complianceBuilt manually and validatedEU GMP from inception
    DesignBespoke, every timeStandardised and repeatable
    CapitalHigh upfront investmentLower upfront investment, reduced project risk
    FlexibilityFixed in placeModular, scalable, relocatable
    RegulatoryLong approvalsFast-track via J&K Consulting

    From URS to PQ.

    Six phases, jointly defined at the start and validated under real operating conditions at the end.

      00
      Contract, URS and project foundation

      Jointly define the technical, regulatory and functional requirements. Develop the URS, clarify the GMP framework, capacity, process needs, interfaces, budget, risks and timeline.

      Contact

      Tell us what
      you are building.

      What you need to make, where, and when. We come back with a configuration.

      info@coppertec.co.za Hilton, KwaZulu-Natal, South Africa

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